the back pressure, as you say, in the return line will be no different whether you return to the top or bottom of the tank when it is completely full. I have a part number if you want. If the Line were rigid between the Tank and the Metal Tunnel Line, it eventually would break due to vibration fatigue. If you can drill a 1/2" hole you can do this. The fix for this is to submerge the return line at the . The engine is not flooded it just seems not to be getting any gas. Guess I'll have to get under there and take a look. Trim the return line to 1" above the tank bottom. Now you'll be looking at the very bottom of the fuel tank. when the tank is almost empty, returning to the bottom should tend to siphon the return fuel back to the bottom so the gauge pressure of the return line, if it were measured at the injection nozzle, should theoretically be less than if it were . If you take the strainer out of the bottom you can stick a boroscope up there. The injector return feeds into a 5/16" line and snakes accrose the Y bridge picks up the cp3 return line then goes to the line that is by the glow plug module.. There's 3-4 rubber hose connections along the way as well.. This kit allows you to add the threaded bung with out having to do any welding. The aluminum Fuel Tank Return Fitting provides a threaded hole in the fuel tank without having to reach inside the tank. The supply line carries fuel from the tank to the furnace. Brookings, OR. Having said that, the usually method, is to use two lines, a supply and a return. The filter used is a common GM fuel injection filter, NAPA 3481. The return is there for hot shutdowns to prevent vapor lock. Matt. That lowest valve on your tank is to drain out water and sediment. Good Luck. I've taken off the two access covers under the back seat and there's no fuel at all leaking from the two caps to access the sending units, the 90 degree fitting, or the fuel line that comes out of the driver's side. I estimate the bottom of the tank to be about 3' above the burner. The lines have specific functions, if you connect the return to the breather your chassis will be pumped full Tighten the fitting snug by turning it clockwise by hand. Frequently Purchased With Fuel Tank Pick.. $8.60 Add to Cart Our Billet Aluminum Bottom Sump with Integrated Fuel Return System completely eliminates the need to run the return of your aftermarket fuel pump to the top of the tank or cut into the fuel filler neck, therefore cutting install time tremendously! Aerated fuel can be baffeled and controlled. This photo shows the front of the fuel tank with its mounting bracket at the bottom, and the fuel sensor at the right mounted to the sensor access cover. did I ask that correctly? Have a good cooler in the return line. Put the tool around the hose then push it in towards the fitting till the hose comes off, if it seems hard you're doing something wrong. Step 1 Install a threaded duplex bushing into the fuel inlet hole at the top of the oil tank. DHD 700-515 Ultimate Fuel/Oil Mechanical Shut Off Dump Valve. However, the lines come into the basement wall about 2' higher than the bottom of the tank, they then go up, follow the main I beam across, and then drop 7' down to the oil burner. Jump to Latest Follow 1 - 12 of 12 Posts . I'm routing it from the return side on the bottom of the fuel pressure regulator. Description: The purpose of the 791-182352 Fuel Return Tube is to return the excess fuel back into the fuel tank, after the primer bulb has been pressed and has primed the carburetor to start. Switch tanks, or fill it up, and it runs normally. There is a vapor separator there on the driver side/top of the tank. No fuel runs down the front of the tank near that fuel line. There is a fitting you can buy that replaces a portion of the fill hose, and there is a fitting that a hose connects to. In the bottom of the tee (on each tank) install a bell reducer to upsize to at least a 1-1/2 inch pipe and install a 6 inch long nipple. Application. If the carb has a built in primer, the fuel line closest to the primer bulb is your fuel return back to the fuel tank while the other fuel line is your main fuel feed. Crossover lines are prone to brakage and freezing. When I get down to the neighborhood of 1/4 rank, it acts like it runs out of fuel. One line (the "fuel in" side to your lift pump) is on top of the fuel tank, at the front, a couple inches in from the center of the truck, its the bigger of the two hoses you'll see. When things get hot the gas begins to leak out of this connection - where the fuel line goes inside the tank. I put a 38gal rear tank in my 93 f350 a couple years ago. May 17, 2012 All the people I know of that have a Cummins with an out of tank pump and return line has it returning to the fill neck. If you are planning on running fuel injection, you will need a return line to the tank. There should be a release on the inside ( guts ) fuel pump. If you fill one tank, gravity of the greater amount in the one side will force the fuel thru the line into the other tank until they are even. using a 780 3310 Holley. The smaller the bubble, the lower its rising velocity, hence more air travelling to the water separator. I did have to drill a hole in my fuel sender for a fitting I sourced online. EFI systems require a return line to move unneeded fuel from the fuel injection system back to the fuel tank. For example, the filter should be mounted in a spot where you can get . I am about to change out the fuel filter, strainer and various hoses and thought that this would be the time to address the tank as well. Here's a few tips which should help: 1. In the end, the burner is LOWER than the bottom of the fuel oil tank. This prevents fuel 'drain down'." The engineer says that this is unnecessary, and that it would not be a problem. One side of the duplex is a supply, one is a return. the issue with a return line is the tube inside the tank extends down to near the bottom of the tank so the fuel does not just free fall to the top of the fuel level and create air bubbles (aerate) which can end up entering your fuel line and causing a lean condition or starvation on a high flow pass so you can't just drill a hole and add a Regular Price $ 199.00 In Stock Buy now OR Add to cart Add to Compare Add to Wishlist Share (6) They do not pull very well so they need essentially to be primed. Return Line: You will need to drop the tank and replace the pick-up tube. 2. Some aim toward the pump sump to help keep it full. The fuel returning did not make to loud of a "noise" doing this. Details. Instead of trying to force the issue, spray a small amount of lubricant onto the tube before insertion to aid in ease of entry. This will determine the type of sender you will . Q1 - Therefore, could someone please confirm that I have the lines ID'ed correctly. Engines produce a lot of heat. Just want the right sending unit on hand when I drop the tank. Get some good fuel treatment & treat all three tanks. The idea here is for the strainer to gently rest on the bottom of the fuel . If the return line goes to the bottom of the tank, it could work, but I don't remember whether it ends at the top of the tank, or at the bottom, Anyways, the selector valve has 2 lines at the top, 1 near the frame, 'n the other closer to the center of the truck (inboard),.. A 3/8 coupling joins another section of steel tubing and connects to the fuel filter. Oct 7, 2020. Have at least 2 baffles between the return and the supply 4. More by the exhaust system and even more by the headers. Frequently Purchased With Primer and Hos.. $19.48 Add to Cart If back to the tank, it goes in via a top of tank fitting. So the regulator is actually on the return side of the fuel log. And that can be the stock-type 1/4" tubing; because you're bleeding vapor through a small orifice (~.060) into that 1/4" tubing. These usually will go into the top of the oil tank, and should be about 4 inches off the bottom. Had a new one on the shelf without a return line fitting. A return line is present on some models and will go through the sending unit. Steve g C comotionman Registered Joined Mar 29, 2010 668 Posts blowby, Oct 9, 2018 SHARE POST #6 Fuel vapor goes through the orifice rapidly, but it slows down liquid fuel nicely. for a filter with a return fitting. Your fuel filter is in upside down, this will make for long cold starts and maybe some fuel starvation at full throttle. The previous installation did not have this arrangement. Return to the bottom side 3. From the tank bottom fit a shut-off valve and then a tee with the side pointing to the other tank. My fuel oil tank is buried. 0. the crossover line is basically a 3/8" line between the two tanks that has a T in the middle to send fuel to the engine. The return fuel can go back to the tank, the injector pump or the filter..what does your engine maker reccomend. 22. Please Call for Availability. Learn more. It works very well and your pressure will be dead steady at all engine speeds. If you have front cross over tube drain the rest. Really not that difficult. Some go clear to the the bottom and feed a swirl pot sump. H It allows the vapor to blow out the top of the filter back to the tank. How do you un vapor lock a diesel? Directly in the middle of those are the fuel sending unit. 49 state unit has a fuel feed line from sender and a vented cap. Then the return comes out of the regulator and back to the tank. The top port goes to the bottom of the air cleaner. Zero Signal said: I could probably find a vacuum or fuel line that fits tightly into the return line coupling on the rail and prime it a few times into a gas can or bucket to see what happens. Bottom line here is, you really don't want the fuel line to be part of that potential mess. The front of the tank on the driver's side is bone dry. Plenty of discussion on VAF for those that want to know more and I'll possibly get into it more later in the build. is that something you can buy or it has to be made and how do you make it. Since the prime-out pressure is within spec, one would want to do this with it idling to see if the return line was the issue. Return liquid spills into the same place you fill at. The center line goes to the carb and the 'top' line goes to the return line. (0) Reviews: Write first review. From a physics standpoint, it should actually take more pressure to drop fuel from the top of the tank than to push it in from the bottom. The vn i have has the in tank lift pump with only 1 outlet on the sender unit. Tanks should slope 1/4" per foot of tank length toward the outlet. Mar 15, 2022. First thing you want to do is remove the protective fuel tank cover with two 13mm bolts and pull over the tabs on the right side of the tank by swinging it down. The 3 fuel lines should be connected as follows: The (clear) main fuel line with the filter (filter inside the fuel tank) goes to the bottom of the carburetor (or the elbow shaped nipple). They both appear to be the same size,. Fuel pump went out. 119. west monroe, Louisiana. I am going to attach a hose to the fitting to make sure the hot fuel dumps along the bottom. #5. NJ. It shows the back mounting bracket. If all you care about is vapor lock--all you need is a vapor return. There is a fitting, I call a duplex plug (probally not the correct name). The pressure will be about 10 times higher, and there are requirements on fuel return lines, pump cooling and all sorts of stuff you don't need for your relatively simple 230G engine. I would almost assume there is a strainer to prevent a bit of debris from plugging the intake. The (clear) fuel intake line runs from the top of the carburetor (straight nipple) and goes to the short post on the back of the primer bulb. Ok, so my experience is with high performance military off road vehicles With this system you run the feed line to the carb inlet line (fuel log) and on the other side of the fuel log is the inlet of the regulator. Also, measure from the bottom of the tank to the mounting deck, and match those measurements with the bottom of the strainer to the hanger gasket by trimming the rubber pump supply line, and clamping them to their ports. I looked inside the tank with a scope and it was treated with paint inside and looks like valve leading out to . Another huge concern is heat. Have some ideas but how/where/size would you tap in return line to run back to tank. Pop the passenger side off and pressurize the metal tube should blow out what ever restrictions is there But 3/8" will take a while! Rotary vane pumps need to be mounted low equal to the tank bottom or lower. using Holley regulator, does the fuel need to be regulated back to the tank when using the factory return line from the regulator? The 5/16 line crossing over the top of the pump is the return line back to the fuel tank. Aerated is the lack of fuel, that would be a issue but not the same. From the Fuel Tank, gasoline flows through a short length of Fuel Hose into the Metal Fuel Line, which runs the length of the inside of the Tunnel.It is necessary to have a flexible Fuel Hose between the Tank and the Metal Line to absorb vibration/movement. (Screws and plastic inserts gasket replace.) . It will also have a fuel vapor separator and a charcoal canister. Make up the equalizing line with the side fittings as it is presently. Adding a return fuel line is an essential part of your electronic fuel injection installation. For now however I would rather add the port before the . After time the Fuel Return Line will become brittle and crack and will need to be replaced. Over time the Fuel Return Line will become brittle and crack and will need to be replaced. The return was on the top. They both draw from the top and use a "GT" splitter in the return to Divide the fuel evenly to the tanks. The old tank had rust problems so I put in a polyethylene 16 gallon fuel cell. 6.The connection of fuel return pipeline should not cause shock wave in the fuel pipeline of diesel generating sets. The bushing is designed to accommodate two fuel lines. Big difference. A return-type fuel system is one that is designed with a fuel pressure regulator that diverges the fuel pressure based on the power of vacuum suction from the engine's intake system. 3. The pump wants cool fuel flowing through it all the time and what leaks past at the injectors is not enough to do much. Description: The purpose of the 791-181086 Fuel Return Tube is to return the excess fuel back into the fuel tank, after the primer bulb has been pressed and has primed the carburetor to start. So you believe that there is a seperate bulk head in the gas tank for the gen fuel feed. You'll see indents towards the rear of the tank. Then inside the tank the fuel return line connects to the venturi fitting on the bottom of the swirl pot to the external tank side via a snap on fitting i think they call it ( to the left of the fuel sender unit) then the external . The in ground tank has 2 - 3/8" copper lines going to the furnace, one connected to the strainer, and the other connected to the bottom of the burner with no items in the piping between the burner and the oil tank. Feb 11, 2012. Looking to put a return line in system , figure it would help pump life & run cooler and maybe quiet pump. An NA-9 set up will have a sealed gas cap and the three vent lines in the tank body. Drain fuel out of the bottom until it runs clean. The fuel line I use is the yellow transparent line 3/16 OD x 3/32 ID. 1 sold in last 24 hours. Now that you have a higher pressure return system. This requires not only a fuel return port / line, but also a duplex fuel selector valve so when you pull fuel from the right tank, it returns excess fuel to the right tank. Flat, low tanks let the fuel slosh around; the fuel will be supersaturated with air in the form of small bubbles. 1989 VN HSV SV5000. Remove plate. Cut the tip of the fuel line that fits into the tank on a diagonal . The middle port goes the vapor-liquid separator, the small tank in the trunk of a 510, or under an extension of the left fender well on a 521. Air, or vapors can only flow down in the . Aerated fuel bad, Oxygenated fuel good. The FUEL OIL LINES are copper tubing which allow fuel to flow from the tank to the furnace and from the furnace to the tank. When you had a low pressure fuel system. The lines are secured in a fitting at the top of the tank by a duplex bushing with flare nuts or compression nuts. You can see the fuel return line running . Mike Romain. So: reshape the tank bottom, make sure there are dividing walls in the tank, and take the fuel return all the way back to the tank. This process of cycling fuel from the tank to the injectors or throttle body and back to the tank is a complex process. When the standpipe is broken off, there is constant backpressure from the tank. If at all possible, make sure the tanks & lines maintain a downward pitch toward the heaters. . After the oil strainer, there is a tee with a single 3/8" copper line feeding the hot water heater. If yours is like this you need to initiate a syphon before connecting the inlet hose to the pump. 1981zapper said: If you don't want to change the pump, you can add a T on the pressure side of the pump to carb line, Add an orifice with a 0.030" orifice and connect that to your 1/4" return line (vapor line) back to tank. Another point to consider is the need for servicing. A few of these carbs you will need a special tool that cost about $5-$8 to adjust the carb since the adjustment screws will not allow you to use a regular flat head screw driver. A complaint that "some" people have is they can now hear the fuel splashing, as it returns into the tank. I'm thinking a 1/2 feed with same return use'n the blazer tank return spot (top and to the side of tank) with a bigger inlet (stock looks like 3/8th) and soldering in a 1/2 feed where the stocker 3/8th" line runs in the sending unit.. or leave that alone and add another fuel feed to the tank.. and use the stock feed for the n.o.s. Squirrel ^ gave me the part no. I have a Honda CBR 900 SC28 with a tank where the breathing line / air vent seems to have been messed up by a previous owner. There will be no way to use that pump, as the fuel system design for an injected engine is completely different. If you still want to draw from the bottom there is no law against it. The steel tubing requires adapters to mate with the filter, 2 of a NAPA WH 1446 fitting. The fuel tank holds 20 gallons of either premium auto gas or aviation fuel. I have a 454 with a stock fuel pump a holley 650 double pumper. Save them. Condition: New other (see details) Quantity: 2 available / 1 sold. Disconnect quick connects. Description: Condition: New. My experiences with fuel tank design from first principles are: 1. Turn the ignition key to the accessory position for 30 seconds. Tried really hard to find a sender that allowed for a return line . Take center console off tank. Only show this user. The specified minimum thickness is 0.090 inch; thicker is nearly always better when it comes to fuel tank material. The vapor separator is plastic, two pieces that are glued together. Location. ** frustrating part** Cut hoses. Kevin EDIT: Crosspost with Artif, sorry. www.messicks.com Often times, the standpipe (item #47) is broken off inside the tank. Went from an immediate starter hot to taking 5 or more seconds of cranking when hot. (I cannot remember off the top of my head) and you should be good. Put it on and plugged the return hose. 5.The position of fuel supply pipe end should be higher than about 50mm at the bottom of fuel tank of diesel generator set to prevent sediment and water from being sucked into the fuel supply pipe. JKaz. You have a semi short hose from the tank nipple to the separator, and then the hose from the charcoal canister, as Gary mentioned. Video of the Day Step 2 Insert the open end of a 3/8-inch copper oil supply line into either of the two duplex openings at the top of the tank. Most fuel feeds come off the top of the tank. Have a 350 in a 50 chevy with external new Holley red pump #12-801, preset at 7# no need for regulator, new gas tank with extra port for return line. Jim Dick said: Normally the generator fuel feed is located 1/4 tank from empty. I suppose also, you could try blowing back through the fuel pump supply line, use a nice piece of clear poly slid over the intake line. 1. Drain the tank and check the standpipe. Thanks. See Details. If I fill up too high, the fuel just leaks out the breather line. Fuel return line ? it will areate the fuel , you can get the tank cleaned and steamed and have them drill a hole in the tank top and solder a return pipe that will go to the bottom of the tank ( under the liquid ) ,it would be a better thing to do as air in a fuel system will cause regulator control trouble and fuel pumps do not like it either as it will cause This is the back of the fuel tank. The standpipe returns fuel above the fuel level inside the tank, so there is no back pressure from the tank. Well, whether you are installing a new fuel tank in your boat or refurbishing an antique car, there are five things you must consider when looking for a new fuel level sender. fuel feed.. Rogerstar1 The gas tank I replaced had no return line and the car had no return lines also. Then, turn the key off again. And vent hose. Also air is not made up of just Oxygen. As a reminder, I have no maintenance history on the car and have many indications of neglected maintenance. A better quick fix would be to cut the line ahead of where it's cracked, stick a rubber hose on it and stuff it down the tank filler neck (cap off obviously). Your leak could be from either of the hoses, or the separator itself. Tanks must be constructed of 5000 series alloy, specifically 5052, 5083, or 5086 (note that 6061, a common marine aluminum alloy, is conspicuous by its absence from this list). The return line is simply pushed inside the plastic gas tank through a hole on the bottom of the tank - a very iffy connection. Aug 12, 2021. No secret. That releases float arm to remove . The bottom hose goes to a small pipe on the side of the crankcase breather, that also goes to the PCV valve. Oxygenated is a Molicule in the fuel, if you have it you have fuel present. Price: US $49.99. This hard line into the tank is about the same size as the main feed line. I hope the return line into the tank is big enough to properly regulate the EFI fuel pressure. Nov 20, 2021 First off where are you mounting it. Garret 1 - 6 of 6 Posts The Installation instructions state that "The fuel return (leak off) pipe must loop down to be level with the bottom of the tank before it enters the top of the tank. Back to fast starting hot. Any ideas on how I can fix this? This is what GM did on lots of A/C equipped cars. Click to expand. On warm days it takes a lot of cranking to restart. Get tank as empty as you can. I lengthened the supply line in the tank, but left the return line the stock length. One 49 state tank and one CA emissions tank (NA-9). You need to install one from a HJ61. If the fuel is not even in the tanks its a pluged vent, noted by a woosh sound when you remove the fuel cap. Nothing makes . Buy in monthly payments with Affirm on orders over $50. Yeah, if the lines look fine, you might be needing to drain your fuel tank. When purchasing a fuel level sender, the first question to answer is what application the unit will be in. Return lines often go half way down or more into the fuel. Q2 - Does the return line drain into the top or the bottom of the tank. Be the first to write a review. Suck from the bottom middle 2. Call For Price: 989-479-0444.

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